Template making and bandsawingWe had decided that the top rail would be curved long ago during the projects inception. Originally we had planned for the top side and undersides to be curved but this may have proved to difficult to pull off especially since a lot of the oak had voids in it. We didn't want to chance cutting into voids so the underside of the rail remains straight.
However the top of the rail is going to be curved. A template was duly made. This was done by drawing a grid over the top of the rail at 25mm spacing (approx 1"). The half image was exported out of Sketchup as a PDF file to full size.
|Gate top curve template|